Train Simulator Controller: Metal Panels, Custom Headlight PCB, and More

Train Simulator Controller: Metal Panels, Custom Headlight PCB, and More

After three years of building a physical UK Class 80x train simulator, the author upgrades from fragile hardboard panels to laser-cut, powder-coated steel, tests a custom headlight control PCB with selectable LEDs, and explores interfacing miniature AWS sunflower units that produce real horn and bell sounds. The post covers challenges like sourcing a six-position switch and adapting the I/O board for high-side switching.

Unexpectedly, the hardest part was finding the right selector switch: I knew the manufacturer and even the part number for what I need, but the only way to get it new is to spend hundreds of dollars buying multiples.
  1. lbriner

    I love this stuff. Seems like a massive untapped market if you get in partnership with a manufacturer. There are enough train buffs around the world, although I guess the tricky bit is that the dashboards are all different.

    I found it surprising that despite having amazing international supply chains, it can still be hard to source electro-mechanical parts. I wondered about knocking up an NX signalling panel as a nice to have to my layout but sourcing those latching push/pull buttons is equally difficult although maybe they were only really used on the real thing and the demand has disappeared along with the supply.

  2. Liftyee

    Wow, really clean design. I'm surprised that you could get hold of original hardware. Not sure how much of it is commodity industrial equipment Vs bespoke buttons, etc.

  3. ddevnyc

    I would love a controller like that for my editor, or my LLM. That would make coding so much more fun.

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2026-08-03